Plant Operation & Maintenance Training

Plant Operation Training

Covers the day-to-day running of the batching plant:

Batching Process: Understanding of mix designs, material dosing, sequencing

Control Systems: Operating PLC/SCADA or manual control panels

Material Handling: Safe and efficient handling of aggregates, cement, water, and admixtures

Production Planning: Managing production schedules and optimizing output

Safety Procedures: Lockout/tagout, emergency stops, personal protective equipment (PPE)

Environmental Compliance: Dust suppression, wastewater handling, noise control

Maintenance Training

Focuses on preventive, predictive, and corrective maintenance practices:

Daily/Weekly Inspections: Checklists for mixers, conveyors, silos, etc.

Lubrication & Cleaning: Proper greasing, cleaning of belts and mixers

Troubleshooting: Identifying and fixing faults in mechanical/electrical systems

Mixer Maintenance: Blade replacement, shaft seal inspection, liner wear checks

Calibration: Weighing systems, moisture sensors, flow meters

Electrical Systems: Motors, sensors, control panels – maintenance and safety

Documentation: Logging maintenance activities and equipment performance

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